How We Build Our Motorhomes

For 39 years, we’ve been hand-crafting luxury motorhomes with custom-fit interiors to exacting standards and quality inspections. Our commitment to quality is evident in every detail of our coaches and results in a first class RV experience.

The Opposite of Mass Production!

At Pleasure-Way, we prioritize quality and safety over speed and cost, avoiding assembly lines and mass production. Each motorhome receives meticulous care, averaging six weeks and over 400 hours to complete. Our unique construction process involves measuring and hand-fitting custom parts to each chassis, ensuring every component—from running boards to wall partitions—is tailored for a perfect fit. Each piece is serialized with the coach’s vehicle identification number for precise installation later. We give every motorhome the attention and care it deserves.

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Welding / Metal Fabrication Department

Construction of a Pleasure-Way motorhome starts in the welding and metal fabrication department, where skilled fabricators weld tubular steel to form the floors, roofs, and side walls. This process, tailored to each chassis and design, takes over 50 hours per motorhome—significantly longer than the two and a half days required for mass-produced Class C models.

Fiberglass Department

After welding, our fiberglass department hand-fits customized components to each coach. Trained technicians mold and roll each part to eliminate air pockets and ensure uniformity. We use Sikaflex® to bond fiberglass to steel, enhancing structural integrity and allowing components like the one-piece molded Plateau XL roof to attach without multiple fasteners. This method reduces potential water entry points, a common issue in the RV industry.

Paint Department

After fiberglass, the paint department applies Glasurit® automotive paint to all motorhome surfaces. This premium paint, used by luxury brands like Rolls Royce and Bentley, far exceeds the common gelcoat finishes in the RV industry. Every component, including fiberglass running boards, is hand-sanded, primed, painted, and clear-coated for a flawless finish. Even smaller parts, like vents and hatches, are painted to match the exterior, showcasing our meticulous attention to detail. Our commitment to quality and safety sets Pleasure-Way motorhomes apart from the competition.

Custom Cabinetry Department

Hand-crafted cabinetry is a hallmark of Pleasure-Way. Our skilled craftspeople transform raw hardwood maple into exquisite moldings and doors in our on-site mill shop. Maple planks are shaped, cut, and formed into mortise and tenon joints, then sanded for thickness after gluing.

Created, Not Manufactured!

Most recreational vehicles are built on assembly lines, with the interiors and cabinetry stapled together in a menagerie of paneling and wooden sticks. The walls and roof are typically installed last. Many of these recreational vehicles feature a meager 12-month warranty. At Pleasure-Way, we are proud to say that we build our motorhomes to last, and that our manufacturing process reflects this.

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Stall Installation

At Pleasure-Way, we build our motorhomes to last, using a manufacturing process that emphasizes strength and quality. Unlike others, we don’t use staples; instead, we screw wall partitions, end gables, and upper cabinets together, fastening them with steel angle brackets. Cabinets are anchored into the coach subfloor and wall blocking, adding stability and ensuring a peaceful, rattle-free ride.

Electrical Department

At Pleasure-Way, our meticulous electrical installation process is tailored for optimal performance and reliability. It begins with careful planning of wiring layouts, followed by the installation of the main wiring harness, circuit breakers, outlets, and premium lighting fixtures selected for durability and aesthetics. After installation, we conduct thorough testing to verify connections and ensure proper voltage, guaranteeing a dependable electrical system that enhances the Pleasure-Way experience.

Plumbing Department

At Pleasure-Way, our plumbing installation process starts with detailed planning for water supply and drainage systems tailored to our motorhomes. This includes the careful installation of the fresh water tank and connections to high-quality fixtures, along with the gray and black water tanks for effective waste management. After installation, we conduct thorough testing to ensure all connections are leak-free and the system operates smoothly. Our plumbing systems comply with stringent safety standards, providing reliable operation and enhanced comfort for Pleasure-Way owners on the road.

Upholstery Department

Our sofa and ottoman cushions feature a medium-density foam base topped with three inches of viscoelastic memory foam and finished with Dacron, providing comfort and eliminating seam discomfort when converting to a bed. Upholstery is layered for durability, with a supportive base, cushioned materials, and a stylish top of Eco Tech Ultra Leather. This luxurious fabric is durable, stain-resistant, pet-friendly, and easy to clean.

Producing Only the Highest Quality Motorhomes!

Pleasure-Way has a very complex system of checks and balances, which serve to promote the highest level of quality control. Every craftsperson who has worked on any part of the construction of the motorhome signs off, confirming the work they have performed.

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Seal Tech Water Leak Detection

As part of our rigorous testing process, every coach undergoes “seal tech” testing for water leaks. We use a seal tech machine to pressurize the interior, forcing air outward. Then, we spray a water and soap solution over the exterior; any leaks are indicated by large soap bubbles. This critical procedure is essential for our quality control.

Quality Control

Our quality control team audits every coach we produce, ensuring that each craftsperson’s work meets rigorous standards. If a deviation is found, the responsible team member corrects the issue and signs off to confirm resolution. This meticulous process holds everyone accountable and allows for quick adaptations to product changes or design improvements. Our craftspeople take great pride in their work, striving for nothing but the best in creating high-quality motorhomes.

Test Drive

The final stage of our quality control audit is a test drive to ensure optimal handling and ride quality. Once completed, we deliver each coach to the dealership via flatbed transport, ensuring it arrives in premium condition for you to personally “break in” the chassis. Pleasure-Way backs our motorhomes with a 5-Year Freedom Coach Warranty, reflecting our confidence in their quality.

Interior & Exterior Detail

At Pleasure-Way, we prioritize thorough cleaning in the final stages of motorhome production. Externally, we use a gentle, pH-balanced cleaner and protective wax for shine and durability. Inside, we clean Eco Tech Ultra Leather upholstery with mild detergents and use wood-safe products on cabinetry. Non-abrasive cleaners maintain hygiene in the bathroom, while flooring is swept and mopped. Before delivery, we conduct a comprehensive inspection to ensure every surface is spotless, reflecting our commitment to quality and detail.

The Final Step

Pleasure-Way has a very complex system of checks and balances, which serve to promote the highest level of quality control. Every craftsperson who has worked on any part of the construction of the motorhome signs off, confirming the work they have performed.

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The Final Quality Check

The final quality check for all Pleasure-Way motorhomes is a crucial step before customer release. Each motorhome undergoes meticulous care, averaging six weeks and over 400 hours to complete. During this inspection, our team evaluates every aspect, ensuring it meets our stringent standards for quality, safety, and functionality. We reassess craftsmanship, interior finishes, mechanical systems, and exterior features to confirm all components work perfectly and align with our high aesthetic and comfort expectations. This process ensures that each motorhome reflects our commitment to excellence.

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